Description
ZINC ALLOY INJECTION
The main characteristic of Zinc Alloy Die injection Casting compared with the stamping processes is the ability to make metal items in 3D. The result is perfect and gives a strong impression of quality. Nevertheless, this process sometimes encounters limitations when dealing with complicated designs. Therefore spin Casting could be considered as a complementary process to die injection casting. This process enables much more detailed and complex designs with less regularity and constancy in shape.
3D design
Hollowed design
Big size design
HOW TO MAKE ENAMEL PINS?
Mould
Injection & Elimination
Elimination
Attachment
Polishing
Coloring
Plating
Inspection & Packing
Mould:
A computerized system is used to engrave your design on the mold surface by a precious CNC engraving machine
Injection & Elimination:
Material injected into the mould.
On completion of injection, waste material is eliminated to reveal the completed design.
Elimination:
On completion of injection, waste material is eliminated to reveal the completed design.
Attachment:
The back attachment is spot welded on each piece.
Polishing:
The surface of the metal is polished until smooth
Coloring:
The design indentations are carefully hand-filled one color at a time using different size syringes, and placed to dry.
This process requires a high degree of skill on keeping each color and the right amount of enamel in the designated
area to prevent defective workmanship
Plating:
Various plating colors can be processed now. The quality of plating varies with the time that metal is immersed in the
plating solution
Inspection & Packing:
All items are strictly inspected before delivery. customer’s satisfaction is guaranteed.
MORE CRAFTS PRESENTATION
Soft enamel
when you run your finger over the top, you’ll feel bumpy
Soft enamel with epoxy
adding epoxy dome on surface
to protect enamel
New enamel
flat and smooth surface, enamel is on the same level as metal lines
Non-filled color
normally using sandblasting to present level difference
Silkscreen printing
suitable for design requires in precise solid colors (under 4 colors)
Offset printing
gradient colors or color more than 5 colors
Marktex can offer varies lapel pin back selections for you, here enclosed the most popular lapel pin back fittings for your reference.
★ None of these you want to use? Click here to see more…
should there be any question or need to quote, please feel free to contact us
e-mail:[email protected]
Different plating colors bring different effects to your badge. Besides classic plating colors, Marktex could also offer color plating and rainbow plating, please check plating color chart to see more plating options.
should there be any question or need to quote, please feel free to contact us
e-mail:[email protected]
We offer standard individual poly bag packing for our client and also offer in plastic box, velvet box and other packing ways. Customized packing is available, please contact us for details.
should there be any question or need to quote, please feel free to contact us
e-mail:[email protected]
For small quantity orders, we offer transfer in express such as DHL, UPS, FedEx, TNT or EMS. For large quantity, air cargo and sea cargo are also available.
Before starting an order, please send us inquiry along with your design (vector file), size and quantity for quoting reference. You may offer your ideas of what you want to show on your product and we will recommend the best production options according to your requirement. After that we will send you revised artwork for checking details. Once everything is confirmed, we can run on productions.
So far we accept payment in wire transfer (T/T) and Paypal.
